Manufacturers

Examples of What You Can Save

Your Existing Light Fitting

600x600 Quad 18w T8 Fluorescent Panel

Existing Load in Watts

82w

Our Suggested Replacement

LED Backlit Panel Low Glare Flicker 4000k Free 5 Year Warranty 30 - 50% reduction in Fittings

Your Existing Light Fitting

T8 6’ 70w Twin Fluorescent

Existing Load in Watts

161w

Our Suggested Replacement

LED Batten 140 L/W Low Glare 4000k 5 Year Warranty 30-50%

Your Existing Light Fitting

Metal Halide 250w High Bay

Existing Load in Watts

292w

Our Suggested Replacement

LED 150w Smart High Bay Disc 200L/W 30,000 Lumen (Typical reduction of units by 50%)

Your Existing Light Fitting

Metal Halide 400w High Bay

Existing Load in Watts

459w

Our Suggested Replacement

LED 150w Smart High Bay Disc 200L/W 30,000 Lumen (Typical reduction of units by 50%)

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Frequently Asked Questions

Why is LED lighting particularly important for manufacturing environments?

In manufacturing, good lighting is critical for visibility, safety, accuracy, and productivity. Tasks like precision assembly, machine operation, or quality control require high and consistent LUX levels. Poor lighting can result in mistakes, slower output, and an increased risk of accidents.

LED lighting provides bright, even illumination with minimal flicker or glare. Unlike fluorescent or metal halide fittings, which dim over time and take time to warm up, LEDs power on instantly at full brightness and maintain performance throughout their life.

What lighting levels are needed for manufacturing tasks?

Lighting requirements in manufacturing depend on the type of work being done. For general industrial tasks, the recommended minimum is 300–500 LUX, while precision or inspection tasks may require 750 LUX or more.

LEDlights4you performs LUX level assessments as part of our site survey. The goal is to ensure every workspace has the correct illumination, reducing the risk of eye strain, defects, and health and safety issues.

A well-lit production floor supports both operator efficiency and compliance with health and safety standards.

Can LED lighting reduce costs for manufacturers?

Yes – significantly. Lighting often accounts for 40–60% of energy usage in manufacturing environments. LEDlights4you installations have helped manufacturers cut their lighting-related energy use by up to 85%.

These savings come from the efficiency of the lights themselves and from smart features like microwave sensors and daylight harvesting, which turn lights off when areas are unoccupied or when natural light is sufficient.

Meanwhile, LED lighting reduces maintenance costs, as the fittings last up to 100,000 hours and do not require frequent replacements.

How can microwave sensor lighting improve manufacturing operations?

Microwave sensors are ideal for manufacturing spaces, especially those with zones of variable activity. Sensors detect motion and occupancy instantly and can control lighting individually or in groups, so that only occupied areas are lit.

This approach is particularly useful in facilities with high ceilings, long aisles, or segmented zones, such as assembly lines, storage bays, or packaging areas. Sensors can be adjusted for hold times and sensitivity, and programmed to dim lights before switching them off to maintain visibility and safety.

Are LED lighting systems suitable for use near heavy machinery or in harsh conditions?

Yes. LEDlights4you supplies robust, industrial-grade lighting products designed to withstand the demands of manufacturing environments. Fixtures are available with high Ingress Protection (IP) ratings such as IP66 or IP67, making them resistant to dust, water, and impact.

For areas with vibration, heat, or airborne particles, these fittings ensure long life and reliable performance. They also produce less heat than traditional lighting, helping to maintain ambient temperatures and reduce the load on ventilation or cooling systems.

Can LED lighting installations support ISO or audit compliance?

Yes. Many manufacturers operate under ISO 9001 or ISO 14001 standards, which include requirements around workplace safety, energy efficiency, and environmental performance.

LEDlights4you supports compliance by providing detailed lighting survey reports, RAMS (Risk Assessment and Method Statements), and Dialux lighting plans. Our lighting engineers understand how to design and document systems that align with quality and environmental management systems.

Where relevant, we can also assist with carbon reduction strategies and applications for energy efficiency grants or loans.

What is the installation process like for a live manufacturing site?

LEDlights4you has extensive experience working in live manufacturing environments. Our team plans the installation to minimise disruption, often working during planned downtimes, shift changes, or weekends. In some cases, installation is carried out in stages so that production continues uninterrupted.

All our engineers are trained in CHAS-compliant safety protocols. Areas under installation are safely isolated, and machinery can be paused if necessary. All work is carried out to NICEIC standards, and IPAF-certified installers are used when elevated access is required.

Why choose LEDlights4you for industrial lighting projects?

LEDlights4you offers a specialist service tailored to the needs of manufacturers. We provide a full end-to-end solution, from lighting audits and design through to supply and installation. All products are ETL-compliant, TUV-certified, and designed for long-term commercial use.

Unlike general wholesalers or budget suppliers, LEDlights4you focuses on performance, reliability, and proper lighting design. We ensure that installations meet LUX level standards, reduce energy use, and minimise maintenance over the long term – often saving manufacturers tens of thousands of pounds over the life of the system.